Product Description
The four-cable multi-petal mechanical grab (typically 4-rope 6-flange or 4-rope 8-flange) is an efficient material handling system specifically designed for large, loose, or viscous bulk materials such as scrap steel, ores, waste, and coal. Its core feature lies in the use of four steel cables to drive a multi-flange (typically 6-8 flanges) jaw plate structure. Compared to dual-flange grabs, this design offers enhanced adaptability and stability during material handling, making it particularly suitable for complex material processing scenarios.
1. Basic Structure of the Four-Cable Multi-Petal Mechanical Grab
Multi-petal plate: Usually consists of 6 or 8 petals (a few customized models can have up to 12 petals). The petals are designed to close tightly, forming a sealed material space to reduce leakage. The material is typically high-manganese steel or wear-resistant alloy, and some models include anti-adhesive linings or toothed edges for specific working conditions.
Four-rope system:
- Support ropes (2): Bear the weight of the grab and the material.
- Opening and closing ropes (2): Control the movement of the multiple petals via a pulley set, requiring high synchronization.
- Central hinge mechanism: Multiple jaw plates rotate around a central axis and are driven synchronously by a connecting rod or gear to ensure uniform movement of each jaw.
- Balance beam and pulley group: Optimize force distribution to prevent uneven load and reduce wear on the steel wire rope.
2. Working Principle of the Four-Cable Multi-Petal Mechanical Grab
Open state
The opening and closing ropes are relaxed, and the multi-petal structure expands outward due to its own weight or with spring assistance.
Material grabbing
The opening and closing ropes tighten, pulling the articulated mechanism to close the petals around the material (especially effective for irregularly shaped or large materials).
Lifting
The support ropes and opening/closing ropes lift synchronously while maintaining a closed position.
Unloading
The opening and closing ropes are released quickly, allowing the petals to open due to gravity or inertia (some designs use hydraulic power to open the petals).
3. Core Features of the Four-Cable Multi-Petal Mechanical Grab
- High grab rate: The multi-petal design accommodates irregular materials (e.g., scrap steel, stone blocks) and minimizes leakage.
- Powerful closure: The wire rope's pulling force is amplified by the lever principle, making it suitable for large or viscous materials (e.g., wet clay, garbage).
- Excellent stability: The four ropes share the load, and the synchronized movement of the petals prevents tilting caused by uneven force.
- Anti-sticking and anti-blocking: The multi-petal structure reduces material adhesion, and the gaps between petals are designed to minimize the risk of material sticking.
4. Typical Application Scenarios
Scrap steel recycling: Grabbing crushed cars and metal scraps (requires high-strength petals and impact-resistant design).
Mining: Loading and unloading large ore or gravel (equipped with alloy teeth).
Waste treatment: Capturing waste in incineration plants or landfills (requires anti-corrosion and anti-clogging design).
Coal/coke handling: Transporting viscous coal powder or large coke pieces (features anti-stick coating).
Ship cleaning: Efficient material removal in narrow cabins (multi-petal design adapts to complex spaces).
5.A comparison with a double vane grab
|
Characteristic |
Four-spoof grab |
Four-screw double-petal grab |
|
Grab the material |
Large, irregular, sticky material |
Loose, liquid bulk materials (e.g. coal, grain) |
|
Tightness |
High (multi-lobed and tightly closed) |
Low (double valve closure is prone to leakage of fine material) |
|
Conduct oneself with dignity |
Heavy (complex structure) |
It's light |
|
Maintain costs |
Higher (more joints) |
lower |
6. Key Selection Points
- Material characteristics: Particle size, hardness, viscosity (e.g., scrap steel requires impact resistance; garbage requires corrosion resistance).
- Number of petals: Typically 6–8 petals; more petals (e.g., 12) can be selected for highly viscous materials.
- Volume and opening: Larger openings suit scrap steel; deeper bins suit coal.
- Drive matching: Calculate the tension of the opening/closing ropes to ensure the crane winch has sufficient power.
Main specifications and technical parameters:
Generally applicable to materials with a density of 0.7t/m³
|
Type |
Power (kw) |
Total enclosed weight |
All up (kg) |
Doushong (m³) |
Max working pressure |
Turn-off time (s) |
Orange-peel bucket |
Outline dimension (mm) |
|||||
|
380V50HZ |
440V60HZ |
A |
B |
C |
D |
||||||||
|
MHM11.0-800 |
11 |
12.5 |
1250 |
1.9 |
0.8 |
160 |
8 |
6.5 |
5 |
2260 |
1880 |
1620 |
2380 |
|
MHM11.0-1000 |
1380 |
2.2 |
1 |
160 |
8 |
6.5 |
5 |
2280 |
1940 |
1750 |
2630 |
||
|
MHM15.0-1600 |
15 |
18 |
1950 |
2.8 |
1.6 |
180 |
10 |
8.5 |
5 |
2580 |
2230 |
2090 |
2940 |
|
MHM15.0-2000 |
2120 |
3.7 |
2 |
180 |
10 |
8.5 |
5 |
2710 |
2320 |
2220 |
3210 |
||
|
MHM15.0-2500 |
2390 |
4.4 |
2.5 |
180 |
10 |
8.5 |
5 |
2830 |
2410 |
2360 |
3310 |
||
|
MHM18.5-3200 |
18.5 |
22 |
3220 |
5.8 |
3.2 |
180 |
12 |
10 |
6 |
3090 |
2550 |
2620 |
3690 |
|
MHM18.5-4000 |
3480 |
6.7 |
4 |
180 |
12 |
10 |
6 |
3230 |
2620 |
2690 |
4010 |
||
|
MHM22.0-5000 |
22 |
26 |
3690 |
7.7 |
5 |
180 |
12 |
10 |
6 |
3410 |
2760 |
2840 |
4300 |
|
MHM30.0-6300 |
30 |
35 |
5150 |
10.2 |
6.3 |
180 |
15 |
12.5 |
7 |
3680 |
2930 |
3010 |
4790 |
|
MHM30.0-8000 |
5560 |
12 |
8 |
180 |
15 |
12.5 |
7 |
3790 |
3040 |
3380 |
5030 |
||
|
MHM37.0-9000 |
37 |
44 |
6890 |
14.1 |
9 |
200 |
17 |
14.5 |
7 |
4010 |
3280 |
3620 |
5120 |
|
MHM37.0-10000 |
7170 |
15.2 |
10 |
200 |
17 |
14.5 |
7 |
4150 |
3390 |
3820 |
5210 |
||
|
MHM37.0-12000 |
7490 |
17.1 |
12 |
200 |
17 |
14.5 |
7 |
4320 |
3540 |
3960 |
5360 |
||
|
MHM45.0-13500 |
45 |
54 |
9260 |
20.4 |
13.5 |
220 |
23 |
20 |
8 |
4600 |
3790 |
4080 |
5740 |
|
MHM45.0-15000 |
9570 |
21.6 |
15 |
220 |
23 |
20 |
8 |
4790 |
3960 |
4270 |
5980 |
||
|
MHM55.0-16000 |
55 |
66 |
10150 |
23 |
16 |
220 |
26 |
22 |
8 |
4960 |
4130 |
4410 |
6210 |
|
MHM55.0-18000 |
10640 |
25.1 |
18 |
220 |
25 |
22 |
8 |
5180 |
4330 |
4570 |
6420 |
||
Note: It can be customized according to customer needs.
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